KURZWEIL 1000 SERIES TEST PROCEDURES

 

Chapter 2

 

2.1 1000 PX, HX, SX AND GX TESTS 2-2

2.2 1000 EX AND PX PLUS TESTS 2-82.3 K1000 TESTS 2-14

2.4 EGP AND MARK III TESTS 2-20

2.5 MENU SELECTIONS, MAIN MENU 2-26

2.6 MENU SELECTIONS, TEST SELECT MENU 2-27

2.7 MENU SELECTIONS, CONFIGURATION MENU 2-28

2.8 SINE WA VE TESTS (PX, PX PLUS, EX, K1 000, 2-29 EGP AND MARK III)

2.9 SINE WAVE TESTS (HX, SX AND GX) 2-30

 

 

Testing Each of the Kurzweil 1000 Series Products

 

The following is a description on how to test each Kurzweil 1000 Series unit in order to determine whether or not it is functioning properly:

 

2.1 -1000 PX, HX, SX and GX Tests

Proceed with the following steps in order to test the 1000 PX, HX, SX and GX:

 

1. Connect a MIDI cable from MIDI In to MIDI Out on the rear panel of the 1000.

 

2. Connect a dB Meter/Distortion Analyzer to the Left Audio Output on the rear panel of the 1000. Turn the volume control on the front panel clockwise all the way to maximum volume. Please make sure the meters are accurate and have at least a 90 dB range. If this is not the case, the measurements made may not agree with the numbers listed below. The recommended device for testing the 1000 is the Tektronix AA501 Distortion Analyzer/AC Voltmeter. Note: Step 2 is only used for the Sine Wave Test.

 

3. Turn the unit off. Caution: high volume levels are present during many of the diagnostic tests.

 

4. Press the Program/Parameter Up and the Program /Parameter Down buttons at the same time, while turning the unit on. Keep both buttons depressed until the message: "KURZWEIL 1 000 TEST SUPERVISOR" is displayed on the front panel.

 

5. After two seconds the display should read:

"XTEST MAIN MENU >RUN ALL TESTS"

Push the Yes button once.

 

6. The display should now read:

"NUMBER OF PASSES >001."

The user now has the choice of how many times this battery of tests should be run. To run all tests once, push Yes.

 

7. The tests will start running now. The first test is the " L C D VISUAL TEST ." This test sends a stream of ASCII characters to the front panel display. Check to make sure that the upper and lower case alphabet and the numbers 0-9 are displayed properly on the front panel LCD. If these characters appear normal, the test has passed.

 

8. The next test is the "BUTTON TEST" In this test, the top line of the LCD displays the words "BUTTON TEST ," while the bottom line of the displays the identity of each button pushed. Push each button on the front panel and make sure that the

words displayed on the bottom line of the LCD match the names for these buttons on the front panel. Hold the buttons down long enough so that the name displayed on the LCD can be read.  Pushing the No button twice will stop this test and allow the next test to be run.

 

9. After the button test has run, many test names should flash quickly on the top line of the LCD, followed by a pause on "RAM TEST" and "SOUND ROM TEST ." If no errors occur, the next display on the front panel will be:

"SINE WAVE TEST STEP001 1000Hz"

This is the calibration tone to measure frequency response in the 1000. Make sure the volume control on the front panel is turned clockwise all the way to maximum volume. One should now calibrate the dB meter connected to the left Audio Output of the 1000 to 0 dB. When this is completed, push any button on the front panel.

 

10. The bottom line of the front panel display should now read:

"STEP002 20Hz."

This signal should read -2.0 dB, ::I: 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push any button on the front panel.

 

11. The bottom line of the front panel display should now read:

"STEP003 1 00 Hz."

This signal should read 0.0 dB, ::I: 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push any button on the front panel.

 

12. The bottom line of the front panel display should now read:

"STEP004 400Hz."

This signal should read 0.0 dB, ::I: 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push any button on the front panel.

 

13. The bottom line of the front panel display should now read:

"STEP005 4000Hz."

This signal should read 0.4 dB, ::I: 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push any button on the front panel.

 

14. The bottom line of the front panel display should now read:

"STEP006 10000Hz."

This signal should read 0.0 dB, ::I: 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push any button on the front panel.

 

15. The bottom line of the front panel display should now read:

"STEP007 14500Hz."     For PX

"STEP007...17000Hz."       For HX, SX and GX

This signal should read between -60 and -99 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push any button on the front panel.

 

16. The bottom line of the front panel display should now read:

"STEP00S    16710Hz." For PX

"STEP00S    20000Hz." For HX, SX and GX

This signal should read between -60 and -99 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push any button on the front panel.

 

17. The bottom line of the front panel display should now read:

"STEP009 391 Hz."

This is the first of two distortion tests. The sine wave produced in this step should measure .33% Total Harmonic Distortion + Noise, or less. If this is not the case, this step of the Sine Wave test has failed. Make sure the distortion analyzer used is accurate, and the input is isolated from earth ground. To go on to the next step, push any button on the front panel.

 

18. The bottom line of the front panel display should now read:

"STEP010 391 Hz."

The sine wave produced in this step should measure .033% Total Harmonic Distortion + Noise, or less. If this is not the case, this step of the Sine Wave test has failed. Measure the AC RMS Voltage of this sine wave. It should be between 1.2 and 1.4 volts. If this is not the case this step of the Sine Wave test has failed. Set the dB meter to 0 dB using this sine wave as a reference. To go on to the next step, push any button on the front panel.

 

19. The bottom line of the front panel display should now read:

"STEP011 391 Hz."

The sine wave has been shut off. The output should now measure between -82 and -99 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. Please make sure the meter is accurate and has at least a 90+ dB range. To go on, push any button on the front panel.

 

20. If the tests completed with success, the LCD Display should now read:

"Passes>00001 ERRORs>00000."

 

21. Now connect the dB Meter / Distortion Analyzer to the Right Audio Output of the 1000 on the rear panel. Push the Menu Up button five times until the bottom line of the display reads

">RUN SINE WAVE T."

Push the Yes button. The display should now read:

"NUMBER OF PASSES >001."

Push the Yes button. The display should now read:

"SINE WAVE TEST STEPO01 1000Hz."

Repeat the Sine Wave Test for the Right channel exactly as for the Left in lines 9 through 19 above.

 

22. Turn the unit off and wait 1 minute.

 

23. Next, turn the unit on, holding down the program UP and DOWN buttons used to enter the diagnostics.

PLEASE MAKE SURE THAT THE UNIT DOES NOT COME UP INTO PLAY MODE!

If the unit comes up into it's normal mode, one must re-run the previous tests, or run the RAM Test from the Test Select Menu to place the proper pattern back in the RAM. Push the Menu Up button six times until the display reads:

">RUN BATTERY TEST"

push Yes. When the LCD display responds with

"NUMBER OF PASSES >001,"

push Yes. If the unit responds with the display

"PASSES>00001 ERRORS>00000,"

the test has passed.

 

If an error, or something unusual has occurred, please refer to Chapter 4.

 

 

 

2.2 -1000 EX and PX Plus Tests

Proceed with the following steps in order to test the 1000 EX and PX Plus:

 

1. Connect a MIDI cable from MIDI In to MIDI Out on the rear panel of the 1000.

 

2. Connect a dB Meter/Distortion Analyzer to the Left Audio Output on the rear panel of the 1000. Turn the volume control on the front panel clockwise all the way to maximum volume.

Please make sure the meters are accurate and have at least a 90 dB range. If this is not the case, the measurements made may not agree with the numbers listed below. The recommended device for testing the 1000 is the Tektronix AA501 Distortion Analyzer/AC Voltmeter.

 

3. Turn the unit off. Caution: high volume levels are present during many of the diagnostic tests.

 

4. Press the Piano and the Vibrato (PLAY and C for the PX Plus) buttons at the same time, while turning the unit on. Keep both buttons depressed until the message:

"KURZWEIL 1000 TEST SUPERVISOR"

is displayed on the front panel.

 

5. After two seconds the display should read:

"XTEST MAIN MENU >RUN ALL TESTS."

Push the 3 button once.

 

6. The display should now read:

"NUMBER OF PASSES >001."

The user now has the choice of how many times this battery of tests should be run. To run all tests once, push 3. 

 

7. The tests will start running now. The first test is the

"LCD VISUAL TEST".

This test sends a stream of ASCII characters to the front panel display. Check to make sure that the upper and lower case alphabet and the numbers 0-9 are displayed properly on the front panel LCD. If these characters appear normal, the test has passed.

 

8. The next test is the "BUTTON TEST ." In this test, the top line of the LCD displays the words "BUTTON TEST ," while the bottom line of the displays the identity of each button pushed. Push each button on the front panel and make sure that the words displayed on the bottom line of the LCD match the names for these buttons on the front panel. Hold the buttons down long enough so that the name displayed on the LCD can be read. Pushing the Organ (Enter for the PX Plus) button twice will stop this test and allow the next test to be run.

 

9. After the button test has run, many test names should flash (, quickly on the top line of the LCD, followed by a pause on "RAM TEST'l and "SOUND ROM TEST." If no errors occur, the next display on the front panel will be:

"SINE WAVE TEST STEPOO1 1000Hz"

This is the calibration tone to measure frequency response in the 1000. Make sure the volume control on the front panel is turned clockwise all the way to maximum volume. One should now calibrate the dB meter connected to the left Audio Output of the 1000 to 0 dB. When this is completed, push the 3 button on the front panel.

 

10. The bottom line of the front panel display should now read:

"STEP002 20Hz."

This signal should read -2.0 dB +/- 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To' go on to the next step, push the 3 button on the front panel.

 

Kurzweil 1000 Series Service Manual, Chapter 2  2-9

,

11. The bottom line of the front panel display should now read:

"STEP003 1 00 Hz."

This signal should read 0.0 dB, :I: 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push the 3 button on the front panel.

 

12. The bottom line of the front panel display should now read:

"STEP004 400Hz."

This signal should read 0.0 dB, :I: 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push the 3 button on the front panel.

 

13. The bottom line of the front panel display should now read:

STEP005 4000Hz.'.

This signal should read 0.4 dB, +/- 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push any button on the front panel.

 

14. The bottom line of the front panel display should now read:

"STEP006   10000Hz"

This signal should read 0.0 dB, +/- 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push the 3 button on the front panel.

 

15. The bottom line of the front panel display should now read:

"STEP00    14500Hz."

This signal should read between -60 and -99 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push the 3 button on the front panel.

 

Kurzweil1000 Series Service Manual, Chapter 2     2-10

 

16. The bottom line of the front panel display should now read:

"STEPOO8 16710Hz."

This signal should read between -60 and -99 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push 3 button on the

front panel.

 

17. The bottom line of the front panel display should now read:

"STEP009 391 Hz."

This is the first of two distortion tests. The sine wave produced in this step should measure .33% Total Harmonic Distortion + Noise, or less. If this is not the case, this step of the Sine Wave test has failed. Make sure the distortion analyzer used is accurate, and the input is isolated from earth ground. To go on to the next step, push the 3 button on the

front panel.

 

18. The bottom line of the front panel display should now read:

"STEP010      391 Hz."

The sine wave produced in this step should measure .033% Total Harmonic Distortion + Noise, or less. If this is not the case, this step of the Sine Wave test has failed. Measure the AC RMS Voltage of this sine wave. It should be between 1.2 and 1.4 volts. If this is not the case this step of the Sine Wave test has failed. Set the dB meter to 0 dB using this sine wave as a reference. To go on to the next step, push the 3 button on the front panel.

 

19. The bottom line of the front panel display should now read:

"STEP011      391 Hz."

The sine wave has been shut off. The output should now measure between -82 and -99 dB on the dB meter. If this is r, not the case, this step of the Sine Wave test has failed. Please make sure the meter is accurate and has at least a 90+ dB range. To go on, push the 3 button on the front panel.

 

Kurzweil1000 Series Service Manual, Chapter 2      2- 11

 

20. If the tests completed with success, the LCD Display should now read:

"PASSES>00001     ERRORS>00000.”

 

21. Now connect the dB Meter/Distortion Analyzer to the Right Audio Output of the 1000 on the rear panel. Push the 8 button five times until the bottom line of the display reads:

">RUN SINE WAVE T."

Push the 3 button. The display should now read:

"NUMBER OF PASSES >001."

Push the 3 button. The display should now read:

"SINE WAVE TEST STEPO01 1000Hz."

Repeat the Sine Wave Test for the Right channel exactly as for the Left in Steps 9 through 19 above.

 

22. Turn the unit off and wait 1 minute.

 

23. Next, turn the unit on, holding down the PIANO and VIBRATO

(PLAY and C for PX Plus) buttons used to enter the diagnostics.

 

PLEASE MAKE SURE THAT THE UNIT DOES NOT COME UP INTO PLAY MODE!

 

If the unit comes up into it's normal mode, one must re-run the previous tests, or run the RAM Test from the Test Select Menu to place the proper pattern back in the RAM. Push the 8 button six times until the display reads:

">RUN BATTERY TEST"

 

Kurzweil1000 Series Service Manual, Chapter 2   2-12

 

push 3. When the LCD display responds with

"NUMBER OF PASSES >001,"

 

push 3. If the unit responds with the display

"PASSES>00001 ERRORS>00000,"

the test has passed.  If an error, or something unusual has occurred, please refer to

Chapter 4.

 

Kurzweil1000 Series Service Manual, Chapter 2   2-13

 

2.3    -K1000 Tests

Proceed with the following steps in order to test the K1000:

1. Connect a MIDI cable from MIDI In to MIDI Out on the rear panel of the 1000.

2. Open the unit up and remove the cable attached to J12. Attach a shorting jumper to J12.

NOTE: Do not perform Step 2 until further notice. Because you will not be connecting a shorting jumper, you will get an Error 19 when running the tests.

 

3. Connect a dB Meter/Distortion Analyzer to the Left Audio Output on the rear panel of the 1000. Turn the volume control on the front panel clockwise all the way to maximum volume. Please make sure the meters are accurate and have at least a 90 dB range. If this is not the case, the measurements made may not agree with the numbers listed below. The recommended device for testing the 1000 is the Tektronix AA501 Distortion Analyzer /AC Voltmeter.

 

4. Turn the unit off. Caution: high volume levels are present during many of the diagnostic tests.

 

5. Press the PLA Y and the C buttons at the same time, while turning the unit on. Keep both buttons depressed until the message:

"KURZWEIL 1000 TEST SUPERVISOR"

is displayed on the front panel.

 

6. After two seconds the display should read:

"XTEST MAIN MENU >RUN ALL TESTS."

Push the 3 button once.

 

Kurzwel11000 Series Service Manual, Chapter 2    2-14

 

7. The display should now read:

"NUMBER OF PASSES >001."

The user now has the choice of how many times this battery of tests should be run. To run all tests once, push 3.

 

8. The tests will start running now. The first test is the " LCD VISUAL TEST". This test sends a stream of ASCII characters to the front panel display. Check to make sure that the upper and lower case alphabet and the numbers 0-9 are displayed properly on the front panel LCD. If these characters appear normal, the test has passed.

 

9. The next test is the "BUTTON TEST ." In this test, the top line of the LCD displays the words "BUTTON TEST ," while the bottom line of the displays the identity of each button pushed. Push each button on the front panel and make sure that the words displayed on the bottom line of the LCD match the names for these buttons on the front panel. Hold the buttons down long enough so that the name displayed on the LCD can be read.  Pushing the NO button twice will stop this test and allow the

next test to be run.

 

10. After the button test has run, many test names should flash quickly on the top line of the LCD, followed by a pause on "RAM TEST" and "SOUND ROM TEST ." If no errors occur, the next display on the front panel will be:

"SINE WAVE TEST STEP001 1000Hz"

This is the calibration tone to measure the left channel frequency response in the 1000. Make sure the volume control on the front panel is turned clockwise all the way to maximum volume. One should now calibrate the dB meter connected to the left Audio Output of the 1000 to 0 dB. When this is completed, push the 3 button on the front panel.

 

Kurzweil1000 Series Service Manual, Chapter 2    2-15

 

11. The bottom line of the front panel display should now read:

"STEP002 20Hz."

This signal should read -2.0 dB, +/- 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push the 3 button on the front panel.

 

12. The bottom line of the front panel d1splay should now read:

"STEP003     100 Hz."

This signal should read 0.0 dB  +/- 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push the 3 button on the front panel.

 

13. The bottom line of the front panel display should now read:

"STEP004 400Hz."

This signal should read 0.0 dB  +/- .5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push the 3 button on the front panel.

 

14. The bottom line of the front panel display should now read:

"STEP005 4000Hz."

This signal should read 0.4 dB  +/- 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push the 3 button on the front panel.

 

15. The bottom line of the front panel display should now read:

"STEP006     10,000Hz."

This signal should read 0.0 dB, :t 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push the 3 button on the front panel.

 

Kurzweil1000 Series Service Manual, Chapter 2      2-16

 

16. The bottom line of the front panel display should now read:

"STEP007      14,500Hz."

This signal should read between -60 and -99 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push the 3 button on the front panel.

 

17. The bottom line of the front panel display should now read:

"STEP008 16710Hz."

This signal should read between -60 and -99 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push the 3 button on the front panel.

 

18. The bottom line of the front panel display should now read:

"STEP009 391 Hz"

This is the first of two distortion tests. The sine wave produced in this step should measure .33% Total Harmonic Distortion + Noise, or less. If this is not the case, this step of the Sine Wave test has failed. Make sure the distortion analyzer used is accurate, and the input is isolated from earth ground. To go on to the next step, push the 3 button on the

front panel.

 

19. The bottom line of the front panel display should now read:

"STEP010     391 Hz."

The sine wave produced in this step should measure .033%  Total Harmonic Distortion + Noise, or less. If this is not the case, this step of the Sine Wave test has failed. Measure the AC RMS Voltage of this sine wave. It should be between 1.2 and 1.4 volts. If this is not the case, this step of the Sine Wave test has failed. Set the dB meter to 0 dB using this sine wave as a reference. To go on to the next step, push the 3 button on the front panel.

 

Kurzweil1000 Series Service Manual, Chapter 2     2-17

 

20. The bottom line of the front panel display should now read:

"STEP011      391 Hz."

The sine wave has been shut off. The output should now measure between -82 and -99 dB on the dB meter. If this is not the case this step of the Sine Wave test has failed. Please make sure the meter is accurate and has at least a 90+ dB range. To go on, push the 3 button on the front panel.

 

21. If the tests completed with success, the LCD Display should now read:

"PASSES>00001       ERRORS>00000."

 

22. Now connect the dB Meter/Distortion Analyzer to the Right Audio output of the 1000 on the rear panel. Push the 8 button five times until the bottom line of the display reads

">RUN SINE WAVE T."

Push the 3 button. The display should now read:

"NUMBER OF PASSES >001."

Push the 3 button. The display should now read:

"SINE WAVE TEST STEPO01 1000Hz."

Repeat the Sine Wave Test for the Right channel exactly as for the Left in Steps 10 through 20 above.

 

23. Turn the unit off and wait 1 minute.

 

Kurzweil1000 Series Service Manual, Chapter 2   2-18

 

24. Next, turn the unit on, holding down the PLAY and C buttons used to enter the diagnostics.

PLEASE MAKE SURE THAT THE UNIT DOES NOT COME UP

INTO PLAY MODE!

 

If the unit comes up into it's normal mode, one must re-run the previous tests, or run the RAM Test from the Test Select Menu to place the proper pattern back in the RAM. Push the 8 button six times until the display reads:

">RUN BATTERY TEST"

push 3. When the LCD display responds with

"NUMBER OF PASSES >001,"

push 3 .If the unit responds with the display

"Passes>00001     ERRORs>00000,"

the test has passed.

If an error, or something unusual has occurred, please refer to Chapter 4.

 

Kurzweil1000 Series Service Manual, Chapter 2    2-19

 

2.4 -EGP and MARK III Tests

 

Proceed with the following steps in order to test the EGP:

1. Connect a MIDI cable from MIDI In to MIDI Out on the rear panel of the 1000.

2. Open the unit up and remove the cable attached to J12. Attach a shorting jumper to J12.

NOTE: Do not perform Step 2 until further notice. Because you will not be connecting a shorting jumper , you will get an Error 19 when running the tests.

 

3. Connect a dB Meter/Distortion Analyzer to the Left Audio Output on the rear panel of the 1000. Turn the volume control on the front panel clockwise all the way to maximum volume. Please make sure the meters are accurate and have at least a 90 dB range. If this is not the case, the measurements made may not agree with the numbers listed below. The recommended device for testing the 1000 is the Tektronix AA501 Distortion Analyzer /AC Voltmeter.

 

4. Turn the unit off. Caution: high volume levels are present during many of the diagnostic tests.

 

5. Press the Piano and the Vibrato buttons at the same time, while turning the unit on. Keep both buttons depressed until the message:

"KURZWEIL 1000 TEST SUPERVISOR"

is displayed on the front panel.

6. After two seconds the display should read:

"XTEST MAIN MENU >RUN All TESTS."

Push the 3 button once.

 

Kurzweil1000 Series Service Manual, Chapter 2  2-20

 

7. The display should now read:

"NUMBER OF PASSES >001."

The user now has the choice of how many times this battery of tests should be run. To run all tests once, push 3.

 

8. The tests will start running now. The first test is the " LCD VISUAL TEST". This test sends a stream of ASCII characters to the front panel display. Check to make sure that the upper and lower case alphabet and the numbers 0-9 are displayed properly on the front panel LCD. If these characters appear normal, the test has passed.

 

9. The next test is the "BUTTON TEST ." In this test, the top line of the LCD displays the words

"BUTTON TEST,"

while the bottom line of the displays 'the identity of each button pushed. Push each button on the front panel and make, sure that the words displayed on the bottom line of the LCD

match the names for these buttons on the front panel. Hold the buttons down long enough so that the name displayed on the LCD can be read. Pushing the Organ button twice will stop this test and allow the next test to be run.

 

10. After the button test has run, many test names should flash quickly on the top line of the LCD, followed by a pause on "RAM TEST" and "SOUND ROM TEST ." If no errors occur, the next display on the front panel will be:

"SINE WAVE TEST STEP001   1000Hz"

This is the calibration tone to measure the left channel frequency response in the 1000. Make sure the volume control on the front panel is turned clockwise all the way to maximum volume. One should now calibrate the dB meter connected to the left Audio Output of the 1000 to 0 dB. When this is completed, push 3 button on the front panel.

 

Kurzweil1000 Series Service Manual, Chapter 2       2-21

 

11. The bottom line of the front panel display should now read:

"STEP002 20Hz."

This signal should read -2.0 dB +/-  0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push 3 button on the front panel.

 

12. The bottom line of the front panel display should now read:

"STEP003 100 Hz."

This signal should read 0.0 dB, +/- 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push 3 button on the front panel.

 

13. The bottom line of the front panel display should now read:

"STEP004      400Hz."

This signal should read 0.0 dB +/-  0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push 3 button on the front panel.

 

14. The bottom line of the front panel display should now read:

"STEP00S     4000Hz."

This signal should read 0.4 dB +/- 0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push 3 button on the front panel.

 

15. The bottom line of the front panel display should now read:

"STEP006    10,000 Hz."

This signal should read 0.0 dB +/-  0.5 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push 3 button on the front panel.

 

Kurzweil1000 Series Service Manual, Chapter 2     2-22

 

16. The bottom line of the front panel display should now read: 

"STEP007    14,500"

This signal should read between -60 and -99 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push 3 button on the

front panel. 17. The bottom line of the front panel display should now read:

"STEP008     16,710Hz."

This signal should read between -60 and -99 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. To go on to the next step, push 3 button on the

front panel.

 

18. The bottom line of the front panel display should now read:

"STEP009      391 Hz."

 

This is the first of two distortion tests. The sine wave produced in this step should measure .33% Total Harmonic Distortion + Noise, or less. If this is not the case, this step of the Sine Wave test has failed. Make sure the distortion analyzer used is accurate, and the input is isolated from earth ground. To go on to the next step, push 3 button on the front panel.

 

19. The bottom line of the front panel display should now read:

"STEP010        391 Hz."

The sine wave produced in this step should measure .033%  Total Harmonic Distortion + Noise, or less. If this is not the case this step of the Sine Wave test has failed. Measure the AC RMS Voltage of this sine wave. It should be between 1.2 and 1.4 volts. If this is not the case, this step of the Sine Wave test has failed. Set the dB meter to 0 dB using this sine wave as a reference. To go on to the next step, push 3 button on the front panel.

 

Kurzweil1000 Series Service Manual, Chapter 2    2-23

 

20. The bottom line of the front panel display should now read:

"STEP011 391 Hz."

The sine wave has been shut off. The output should now measure between -82 and -99 dB on the dB meter. If this is not the case, this step of the Sine Wave test has failed. Please make sure the meter is accurate and has at least a 90+ dB range. To go on, push 3 button on the front panel.

 

21. If the tests completed with success, the LCD Display should now read:

"PASSES>00001 ERRORS>00000"

 

22. Now connect the dB Meter / Distortion Analyzer to the Right Audio Output of the 1000 on the rear panel. Push the 8 button five times until the bottom line of the display reads

">RUN SINE WAVE T."

Push the 3 button. The display should now read:

"NUMBER OF PASSES >001."

Push the 3 button. The display should now read:

"SINE WAVE TEST STEP001    1000Hz."

Repeat the Sine Wave Test for the Right channel exactly as for the Left in steps 10 through 20 above.

 

23. Turn the unit off and wait 1 minute.

 

Kurzweil1000 Series Service Manual, Chapter 2      2-24

.

24. Next, turn the unit on, holding down the PIANO and VIBRATO buttons used to enter the diagnostics.

 

PLEASE MAKE SURE THAT THE UNIT DOES NOT COME UP

INTO PLA Y MODE!

 

If the unit comes up into it's normal mode, one must re-run the previous tests, or run the RAM Test from the Test Select Menu to place the proper pattern back in the RAM. Push the 8 button six times until the display reads:

">RUN BATTERY TEST"

and push 3. When the LCD display responds with

"NUMBER OF PASSES >001,"

push 3. If the unit responds with the display

"PASSES>00001 ERRORS>00000,"

the test has passed.

 

If an error, or something unusual has occurred, please refer to Chapter 4.

 

Kurzweil1000 Series Service Manual, Chapter 2   2-25

 

 

MENU SELECTIONS

2.5 -MAIN MENU

The "Main Menu" contains the following selections:

>RUN ALL TESTS                       Run All Possible Tests

>RUN SELF TESTS                     Run Tests that don't require Operator or Test equipment

>RUN LCD TEST                         Run the Front Panel Display Test

>RUN BUTTON TEST                 Run the Front Panel Push Button Test

>RUN MIDI TEST                        Run the MIDI In to Out Loop Test

>RUN SINE WAVE T                  Run the Audio Channel Test

>RUN BATTERY TST                  Run the Non-Vol. RAM Protection Test

> TEST SEL MENU                      Go to the Test Select Menu

>CONFIGURE MENU                 Go to the Configuration Menu

>ERROR STATS                          Display Error Statistics

>EXIT SUPERVISOR                   Quit the Diagnostic Supervisor

 

Kurzweil1000 Series Service Manual, Chapter 2       2-26

 

2.6 -TEST SELECT MENU

The "Test Select Menu" contains the following selections:

 

>LCD VISUAL TEST                   Test the Front Panel Display

>BUTTON TEST                          Test the Front Panel Pushbuttons

>PROGRAM ROM TST               Test the Program Roms

>SETUP ROM TEST                    Test the Setup Roms

>RAM TEST                                 Test the Non-Volatile RAMs

>BATTERY BAK TST                  Test the Non-Vol. RAM Protection

> TIMER TEST                             Test the 63A(B)40 Timer Chip

>UART TEST                                Test the 63A(B)50 Uart(s) *

>ARNOLD 1 TEST                       Test Arnold #1

>ARNOLD O TEST                      Test Arnold #0

>SOUND ROM TEST                  Test the Sound Roms     U50 -61

>ONE SAMPLE TEST                 Test Arnolds with a DC level

>MIDI LOOP TEST                      Connect MIDI In to Out and Test

>SINE WAVE TEST                     Connect Analyzer to Audio Out, Test

>SEVEN SAMP TEST                  Test Arnolds with 7 Sample Sine

>LCD SCOPE TEST                     Test for Oscilloscope Debugging LCD

>MAIN MENU                             Go to Main Menu

>CONFIGURE MENU                 Go to Configuration Menu

 

*Note: Only 1000 Products with built-in keyboards have more than one UART. The K1000 and EGP have both a Keyboard and a MIDI (external MIDI connector) UART. All other products have only MIDI   UARTs.

 

Kurzweil1000 Series Service Manual, Chapter 2     2-27

 

2.7 -CONFIGURATION MENU

The "Configuration Menu" contains the following selections:

>SIG ANAL YSIS                        Don't Report Errors, Collect Signatures

>LOOP ON ERROR                     Loop continuously on any failed test

>DISP ERR TEXT                         Display Textual error message

>DISP ERR DATA                        Display Error Data (Failed Addr.,Data)

>DISP BAD BITS                         Display the bits that were bad

>SCOPE LOOP                            Do not display messages, just run test

>ERR MESS FAST                       Display error message quickly

>ERR MESS SLOW                     Display error message slowly

>ERR MESS HOLD                      Hold error message until button push

>MAIN MENU                             Go to Main Menu

> TEST SEL MENU                      Go to Test Select Menu

 

Kurzweil1000 Series Service Manual, Chapter 2     2-28

 

2.8- SINE WAVE TESTS (PX, PX Plus, EX, K1000, EGP and MARK III)

 

The 1000 PX, EX, K1000, and EGP all have the same Audio Channel Output Frequency. Therefore, these units use the same Sine Wave Frequencies in order to test their Audio Channels. The eleven steps of the Sine Wave Tests for these Units, and there Pass/Fail Criterion follows below. The expected readings for Amplitude, Distortion, and the tolerance for each is in parenthesis.

 

Step# frequency (criterion)

Frequency response tests

1. 1000 Hz 0 dB reference (set dB meter to 0 dB)

2. 20 Hz (-2.0 dB ± .5 dB)

3. 100 Hz (0 dB ± .5 dB)

4. 400 Hz (0 dB ± .5 dB)

5. 4000 Hz (+ .4 dB ± .5 dB)

6. 10000 Hz (0 dB ± .5 dB)

7. 14500 Hz (-60 dB, + 0, - ∞ dB)

8. 16710 Hz (-60 dB, + 0, - ∞ dB)

Distortion tests

9. 391 Hz, max amplitude -40 dB (0.33%, + 0, - ∞ %) Test for 5 seconds min.

10. 391 Hz, max amplitude (0.033%, + 0, - ∞ %) 

Dynamic Range test

11. 391 Hz, All channels off (-82dB,+ 0, - ∞ dB). Test for 5 seconds min.

It. should be noted that the Total Dynamic Range of the unit is not the > 82dB listed here. This test uses only one of 24/20 available channels.

 

Kurzweil1000 Series Service Manual, Chapter 2     2-29

 

2.9 -SINE WAVE TESTS (HX, SX AND GX)

The 1000HX, SX, and GX all have the same Audio Channel Output Frequency. These units therefore use the same Sine Wave Frequencies in order to test their Audio Channels. The eleven steps of the Sine Wave Tests for these Units, and their Pass/Fail Criterion follows below. The expected readings for Amplitude, Distortion, and the tolerance for each, is in parenthesis.

 

Step# frequency (criterion)

Frequency response tests

1. 1000 Hz 0 dB reference (set dB meter to 0 dB)

2. 20 Hz (-2.0 dB, ±  .5 dB)

3. 100 Hz (0 dB, ± .5 dB)

4. 400 Hz (0 dB, ±  .5 dB)

5. 4000 Hz (+ .4 dB, ± .5 dB)

6. 10000 Hz (0 dB, ± .5 dB)

7. 17000 Hz (-60 dB, + 0, - ∞ dB)

8. 20000 Hz (-60 dB, + 0, - ∞ dB)

 

Distortion tests

9.  391 Hz, max amplitude -40 dB (0.33%, + 0, - ∞ %). Test for 5 seconds min.

10. 391 Hz, max amplitude (0.033%, + 0, - ∞ %) Dynamic Range test

11. 391 Hz, All channels off (-82 dB, + 0, - ∞ dB). Test for 5 seconds min.

 

It should be noted that the Total Dynamic Range of the unit is not the > 82dB listed here. This test uses only one of 24/20 available channels.

 

Kurzweil1000 Series Service Manual, Chapter 2      2-30